How We Manufactured

How We Manufactured

POSTED ON 10th june by Marketing Department ZaibuBelts.
Work Directly with the Craftsman Zaibu Championship Belts, we believe every victory deserves a masterpiece. We specialize in creating custom championship belts that uniquely commemorate your triumphs. Whether it’s for Wrestling, Boxing, Football leagues, Retirement awards, Corporate achievements, or Special events, our belts honor success with unparalleled style and quality.
Our team crafts personalized championship belts. We use only the finest materials, including thick Zinc and Brass, Chrome or 24k Gold plating, Zircona Gems, Deep HD Engraving, 3D etching and Genuine Leather Straps.

Step 1: Start With a Rough Sketch or Choose a Design from Our Gallery

Select a belt from our shop or dive into our Design Gallery to customize any belt with your logos, text, and style. We also offer the option to design a wrestling belt from scratch.
All we need are your design details, a rough sketch, and any inspirational images you have in mind. Before the magic begins, we’ll present the belt artwork for your approval.

Step 2: Select Your Belt Plate Materials

Once the design is complete, you can select the most suitable material based on your budget. For the economy belt, 2 & 4 mm thick etching plates are used in brass and zinc. Alternatively, for premium Quality Belts at different prices, you can choose between 6 mm thick or 8 mm thick dual layers of Stacking with up to 24mm thickness of Plates with
resistant Deep HD engraving plates.
We offer up to 3.5mm deep etching ( Deep stitching )

Step 3: Choose Leather Strap Color And Size

Next, you can select from a range of leather strap colors and custom backing options, such as crocodile or snake skin. We use Genuine Leather with 3 mm strap thickness for replica wrestling Belts and custom championship belts. The standard leather strap length is 52 inches (Adult Size), but you can also customize the strap size to fit your specific needs.

Step 4: Select General of leather Floppiness and it’s tooling

Leather tooling is an intricate craft that begins with transferring or sketching a design onto the leather surface. Then, ZaibuBelt artisans carefully carve the design using specialized tools like swivel knives, bevelers, shaders, and backgrounders to create depth and texture. Additionally, metal stamps are often employed to add further detail and embellishment.
Once the tooling is complete, the leather is dyed to add color and finished with wax or sealant for
protection. Finally, the tooled leather pieces are assembled into the desired design.

Step 5: The Production And Shipping Process

With your design, materials, and leather colors aligned, we begin the production process. Our championship belt production process typically takes 3 to 4 weeks. During this time, the metal plates are engraved, polished, and plated with gold and chrome, ensuring a masterpiece worthy of champions. Upon completion, we will share the final images with you and provide a tracking code once the carefully packaged belts are shipped.

Conclusion: Your Imagination, Our Mastery

When you choose Zaibu Championship Belts. You’re not just purchasing a belt; you’re creating a symbol of your journey, achievements, and victories. Our team of designers and expert craftsmen is dedicated to transforming your imagination into reality. We prioritize championship belt quality control to ensure every belt meets the highest standards. We are grateful for your choice of Zaibu Championship Belts.

We are master craftsman, blending the ancient artistry of Metal-Work with the precision of latest CNC machinery to create exquisite wrestling belts that justifies the essence of championship glory. With skilled hands and creative spirit, we meticulously craft plates and tool every piece of leather, infusing our belts with great craftsmanship which fetch attention to detail. Our dedication is matched only by our passion for the wrestling sport. Our commitment to excellence ensures every aspect of our operation from careful selection of materials to the precision of our manufacturing process, making sure each belt that we produce is a symbol of status. As pioneers in our field, we stand at the forefront of innovation, continually pushing the boundaries of design while upholding the rich heritage of our craft.
It is an honor to be a part of your journey, and we look forward to helping you unleash the champion within you.

2 thoughts on “How We Manufactured

  1. Harison Wells says:

    My customised 16mm came after around 4 weeks
    It’s no doubt a beauty itself. Each step was well explained and they send me pictures and videos and asked me to if i want anything more or some changes in design. Their customer service team is amazing and cooperative. I love Zaibubelts and will definitely buy from them

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